The Making of The Alternative Factor | Star Trek’s troubled Double

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The Alternative Factor was confusing its own producers before the cameras rolled. Then Star Trek had to replace its guest star.

Trek World revisits the making of this unusual first-season episode: Robert Brown’s last-minute arrival, the abandoned Charlene Masters romance, practical production decisions, and the surviving evidence behind the corridor effects. Contemporary paperwork also challenges several familiar stories about what went wrong.

A production-history documentary about the people trying to finish the episode—not a competition to name Star Trek’s worst hour.

Research includes reproduced production memoranda, script comparisons, participant recollections, and surviving costume artwork. Recollections and disputed explanations are distinguished from documented events. Full research and visual-source notes accompany this package.

The Alternative Factor nearly fell apart before filming began. See how Star Trek production history navigated a casting crisis.

The Alternative Factor stands as one of the most troubled episodes of Star Trek TOS. This retrospective examines the chaotic environment behind the scenes, where associate producer Bob Justman famously struggled to interpret the initial script. We trace how the production lost its lead actor and the desperate scramble to find a replacement capable of playing the dual role of Lazarus.

Beyond the casting struggles, we review the practical complications that defined the shoot, from the confusing corridor effects to the surviving costume artwork. This breakdown separates documented events from long-standing rumors to provide a clear view of how this unusual first-season story made it to the screen.

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0:00 The Paperwork Behind the Confusion
2:31 The Lost Subplot of Charlene Masters
4:33 The Last Minute Casting Crisis
7:22 The Mystery of the Changing Beard
10:05 The Reality of the Final Cut

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